• KTM 250EXC 2025-2026 Service, Workshop & Repair Manual orange enduro motorcycle
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  • KTM 250EXC service manual page 35 fork piston rod assembly with shim stacks
  • KTM 250EXC service manual page 186 rear chain tension adjustment procedure and photos
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KTM 250EXC 250 EXC 2025-2026 Service Manual

KTM 250EXC 250 EXC 2025-2026 Service Manual

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£11.95 GBP
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2025-2026 KTM 250EXC 250 EXC Service / Repair / Workshop Manual

Instant download after purchase, in PDF form, NOT a physical book.

This manual contains 416 pages in English Language, it is the only manual you will require to maintain, repair and service your KTM 250EXC 250 EXC.

Sample pages and table of contents can be seen in the third product picture, please make sure you are happy with the quality of the manuals before purchasing.

Suits Models from 2025, 2026

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KTM 250 EXC and 250 XC-W 2025-2026 Service Manual: Fuel-Injected Two-Stroke Enduro Repair Guide

KTM built its reputation in enduro on the 250 EXC, which debuted in 2017 with the most powerful two-stroke engine in its class. For 2026 the 250 two-stroke was renamed XC-W to reflect its competition focus, with updated WP fork damping, a new one-piece hydro stop and a revised radiator cap.

The engine is a 249cc single-cylinder two-stroke with a 6-speed gearbox. It uses KTM's TPI fuel injection with a 39mm throttle body and a Vitesco engine management system, so there is no carburettor jetting to worry about. A wet DDS multi-disc clutch with Brembo hydraulics handles the primary drive, which is 26:72.

The central double-cradle frame is built from 25CrMo4 steel and carries an aluminium-reinforced polyamide subframe. Suspension is a 48mm WP XACT USD fork with 300mm of travel and a WP XPLOR rear shock with PDS and 310mm of travel. Final drive is a 520 X-Ring chain, and the 9-litre tank, 963mm seat height and 347mm ground clearance are set up for serious off-road riding.

This factory service manual covers the procedures, torque specs, and diagrams needed to keep a KTM 250 EXC and 250 XC-W running the way it was built to.

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